Alu-Cab Explorer Canopy - Smooth Finish
Lightweight. Welded. Adventure-Ready.
For over 25 years, Alu-Cab has built canopies trusted by global explorers, tradesmen and overlanders alike. The Explorer Canopy carries that legacy forward in a lightweight, fully welded, all-aluminium package built for expedition use and everyday hauling.
Finished in a clean smooth aluminum exterior, this version delivers the same rugged performance as the tread plate model, with a more streamlined, modern appearance.
We are currently clearing remaining in-stock Smooth Finish units at discounted pricing while supplies last. Once sold through, Smooth finish Explorer Canopies will transition to special order only.
Features & Benefits
All-Aluminium Construction
Fully welded, corrosion-resistant, and built for real-world use. Aluminum will never rust and is ideal for harsh climates and off-road environments.
Smooth Aluminum Exterior Finish
The smooth aluminum finish delivers a sleek, refined appearance ideal for customers prioritizing clean styling alongside expedition capability.
It’s well-suited for:
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Daily-driven trucks
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Lifestyle overland builds
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Urban + adventure dual use
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Customers preferring a modern canopy aesthetic
While it does not conceal scratches as effectively as tread plate, it offers a streamlined look that pairs well with contemporary vehicle designs.
3-Sided Access
Gullwing side doors and a full rear window provide easy gear access from any angle, whether you’re loading tools or setting up camp.
Integrated Roof Rails
Roof rack-ready out of the box for rooftop tents, load bars, awnings, solar panels, and expedition accessories.
Factory-Installed Wiring
Pre-wired with:
- High-mount brake light
- Interior LED lighting (3 points)
Ready for immediate use or accessory expansion.
Lightweight Design
Double-cab models weigh approximately 60 kg (132 lbs), up to 40% lighter than many competing steel canopies.
No-Drill Fitment
Simple installation using labelled hardware with no drilling required.
Note: Bedliners must be removed or trimmed to allow direct bed rail contact for proper fitment and warranty support.
Impressive Load Ratings
- Static: 400 kg (880 lbs)
- Dynamic: 200 kg (440 lbs)
Ideal for rooftop tents and heavy overland gear.
Weatherproof & Dust-Sealed
Engineered to perform in all four seasons, keeping gear protected from rain, dust, and harsh environmental conditions.
Proven Reliability
Trusted globally by expedition travellers and commercial rental fleets operating in extreme environments.
Construction & Finish Specifications
|
Specification |
Details |
|
Construction |
Fully Welded Aluminum |
|
Exterior Finish |
Smooth Aluminum |
|
Corrosion Resistance |
Yes – Will Not Rust |
|
Roof Rails |
Integrated |
|
Access Doors |
Gullwing Sides + Rear |
|
Wiring |
Brake Light + Interior LEDs |
|
Install Type |
No-Drill Clamp System |
Available for select mid-size pickup trucks.
(Contact your nearest Cap-it location for vehicle fitment confirmation.)
Smooth vs Tread – Which Should You Choose?
Choose Smooth Finish if you prefer:
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Clean, modern canopy styling
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A refined exterior appearance
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Lifestyle and daily-driver builds
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Discounted in-stock pricing (while available)
Choose Tread Plate if you want:
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Maximum scratch concealment
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Forestry and off-road durability
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Rugged expedition styling
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Forward-stock availability
Considering Another Smooth Aluminum Option?
If you like the smooth aesthetic but want a more modern stamped design, consider the Alu-Cab Contour Canopy.
The Contour features:
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Stamped aluminum body panels
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Automotive-inspired styling
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Optional side window configurations
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Refined overland appearance
It’s the evolution of aluminum canopy design for customers prioritizing both function and form.
Availability Notice
Smooth Finish Explorer Canopies are being cleared from in-stock inventory.
Once remaining units are sold, future Smooth orders will be available by special order only at regular pricing.